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      四川綿陽市安州區花荄工業園
產品中心 > 成套生產線係列
成套生產線係列
各類超微粉體係統集成生產線


工作原理:  

分級機與除塵器、引風機組成一套分級係統。物料在風機抽力作用下由分級機下端入料口隨上升氣流高速運動至分級區,在高速旋轉的分級渦流產生的強大離心力作用下,使粗細物料分離,符合粒徑要求的細顆粒通過分級輪葉片間隙進入旋風分離器或除塵器收集,粗顆粒夾帶部分細顆粒撞壁後速度消失,沿筒壁下降至二次風口處,經二次風的強烈淘洗作用,使粗細顆粒分離,細顆粒上升至分級區二次分級,粗顆粒下降至卸料口處排出。

設備性能特點:
1、不用水分、水洗,完全幹法生產,可獲得粒度分布更窄、無汙染的磨料微粉;一次分級可按國內外現行標準加工成任一牌號的產品(如:國標W63W3.5、日標240#3000#和歐標F230/53F1200/3)。單號成品率達到75%以上。
2
、分級精度高,切割粒徑更準確,所需轉速更低,使用壽命長。
3
、獨立的鑄件軸承座,永不變形,使用壽命長。
4
、優化的傳動設計,軸承受力小,使用壽命長。
5
、獨特管路設計,有助於粉體流動、有助於降低磨損、易磨部位易於更換和處理。
6
、公司獨有變頻加料係統,有助於物料的分散,能保證加料的連續均勻和穩定,有助於產品粒度控製。
7
、獨特的內循環二次風設計,分級錐間隙可調,耗氣量大大降低,使分級能耗降低,細粉提取徹底。
8
、流路的分開,有助於減緩分級輪底部的磨損,並更有利於大粒的控製。
9
、全封閉負壓作業,無粉塵汙染。
10
、穩定性好,一次調整固定參數後,可穩定生產;
11
、尤其是細粉提取更徹底、穩定性好這一核心竟爭優勢得到了業界廣泛認可。

12、整個係統采用自動化控製,可實現一鍵式啟停,操作簡單方便與中控聯接可實現遠程控製。

◆一般應用:
   ZJ-F
係列精密氣流分級機能分級那些不能在普通分選設備上被分級的物料,尤其適合加工嚴格規限最大顆粒並要求粒度分布狹窄的產品,如重鈣、高嶺土、滑石粉、重晶石粉、複印機墨粉、塗料、雲母、石墨、生長素、氫氧化鋁等。
◆ 高純應用: 
   ZJ-F
係列精密氣流分級機能對那些對雜質含量要求極嚴的物料或對鐵質極其敏感的物料,同時能滿足粒度和粒度分布的要求。典型的物料有:熒光粉、鈦白粉、澱粉、矽膠、鋁、銅、發光粉和各種高純顏料。 

◆ 磨料及堅硬物料: 
   ZJ-F
係列精密氣流分級機能超細分級莫氏硬度七級以上的堅硬物料,立式渦流分級機的應用,使設備的磨損極小。分級輪轉速可調節,粉碎參數可優化選擇,多分級機組合後可一次完成幾個粒度段的窄帶分級。典型產品有:金剛石、碳化矽、碳化硼、碳化鎢、特種陶瓷、金剛砂等。 

◆ 食品、保健品、醫藥: 
   ZJ-F
係列精密氣流分級機能超細加工醫藥、食品和保健品,其低溫粉碎、高純操作和高的加工光潔度以及機器易清洗的特點,使ZJ-F係列理想地用於製藥 、保健品及食品業,既提高了藥物的生物利用度和療效,又減少了生產成本。典型的產品有:花粉、山楂、香菇、珍珠粉、胃藥、尼莫地平、抗生素類藥物、造影藥物、靈芝、五倍子、何首烏等。

 ◆ 其它行業: 
   ZJ-F
係列精密氣流分級機均能在閉路循環係統下配合惰性氣體進行分級,對那些極易發生燃燒、氧化、爆炸的物品進行分級。如羰基鐵粉、鎳粉、鎢鈷合金粉、精硒粉等

 

主要技術參數 Main technical parameters

 設備型號

Model

 分級粒度範圍

Grading size range

 生產能力

Capacity

裝機功率

Power

ZJ-F100

2-74um

5-30 kg/h

<10 kw

ZJ-F200

2-74um

50-200 kg/h

 <15 kw 

ZJ-F300

2-74um

50-600 kg/h

 <20 kw

ZJ-F400

2-74um

300-1300 kg/h

 <30 kw

ZJ-F600

2-74um

600-2000 kg/h

<50 kw

注:以上方框內隻列出部分型號設備,我公司可以根據用戶的實際需求對分級設備進行科學組合進行多級分級即一套設備可以一次出多級產品,如ZJF係列精密氣流分級機可以一次性出1-5個標準成品。歡迎選購!

Working principle:

A classification system is composed of a classifier, a dust collector and a draft fan. The material suction force under the action of the fan by the lower inlet classifier with the updraft speed to the classification area, strong centrifugal force generated in the high-speed rotation of the turbine grade, the thickness of material separation, meeting the size requirement of fine particles by classifying blade gap into the cyclone separator or dust collection, disappear the speed of the coarse particles entrained fine particles hit the wall, along the cylinder wall decreased to two times after two times the wind outlet, strong washing effect, the particle separation of fine particles up to two grade grade area, coarse particles down to the discharging port at discharge.

Performance characteristics

1, without water, washing, completely dry production, can obtain a narrower particle size distribution and pollution free abrasive powder; a classification according to the current domestic and foreign standard processing into any brand (such as: GB W63 ~ W3.5, Japanese standard 240#~3000, European standard F230/53 ~ F1200/3). Single rate of finished products reached more than 75%.

2, high classification accuracy, cutting particle size more accurate, lower speed required, long service life.

3, independent casting bearing seat, never deformation, long service life.

4,the optimized transmission design, the axle bears the force small, the service life is long.

5, unique pipeline design, to help powder flow, and help to reduce wear and tear, easy to wear parts, easy to change and deal with.

6, the company unique frequency conversion feeding system, to help the dispersion of materials, can guarantee the continuous, uniform and stable feeding, to help product particle size control.

7, unique internal circulation, two times wind design, classification cone gap adjustable, gas consumption greatly reduced, so that classification energy consumption reduced, fine powder extraction thoroughly.

8, the separation of the flow path will help to reduce the wear of the bottom of the grading wheel, and more conducive to the control of large particles.

9, closed vacuum operation, no dust pollution.

10, stability is good, once adjusted fixed parameters, can be stable production;

11, especially the extraction of fine powder more thoroughly, good stability, this core competitive advantage has been widely recognized by the industry.

12,the whole system adopts automatic control, which can realize one button type start and stop. The operation is simple and convenient, and the central control connection can realize remote control.

General application

ZJ-F series precision air classification function that cannot be classified in the general classification sorting equipment for the material, especially suitable for processing strict restrictions and requirements of maximum particle size distribution is confined, such as calcium carbonate, kaolin, talc powder, barite powder, copier toner and coatings, mica, graphite, auxin, aluminum hydroxide.

High-purity application

The ZJ-F series precision air flow classification function can satisfy the requirements of grain size and particle size distribution of materials which are very strict with the impurities content or are extremely sensitive to iron. Typical materials are phosphors, titanium dioxide, starch, silica gel, aluminum, copper, phosphors and various high-purity pigments.

Abrasives and hard materials

ZJ-F series precision air flow classification function, superfine classification, Mohs hardness of seven or more rigid materials, vertical turbine classifier applications, so that equipment wear minimal. The speed of the grading wheel can be adjusted, and the crushing parameters can be optimized. After the combination of the multiple classifiers, a narrow grading of several particle size segments can be completed at one time. Typical products are: diamond, silicon carbide, boron carbide, tungsten carbide, special ceramics, Emery and so on.

Food, health care products, medicine

ZJ-F series precision air classification function of fine processing of food and medicine and health care products, the characteristics of low temperature crushing, high purity and fine finish and easy to clean, make the ZJ-F series ideal for pharmaceutical, health care products and food industry, not only improves the bioavailability and efficacy of the drug, and reduce production cost. Typical products are: pollen, hawthorn, letinous edodes, pearl powder, stomach medicine, nimodipine, antibiotics, contrast drugs, Ganoderma lucidum, Chinese gallnut, Polygonum multiflorum and so on.

Other industries

ZJ-F series precision air classifier can be classified into inert gas under closed circuit system, and the items which are easy to burn, oxidize and explode can be classified. Such as carbonyl iron powder, nickel powder, tungsten cobalt alloy powder and fine powder etc.

Note: only a partial list of types of equipment in the box above, our company can be a multistage classification device can be a product of a multistage classification equipment for scientific combination according to the actual needs of users, such as ZJF series precision air classifier can one-time 1-5 standard products. Welcome to buy!


四川日在校园粉體設備有限公司

Sichuan Zhongjin Powder Equipment Co., Ltd
四川綿陽市安州區花荄工業園 P.c 621000
Mianyanganzhou huagai Industrial park in Sichuan,china
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